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Graphite electrode RP

Graphite electrodes are mainly made of petroleum coke and needle coke, and coal tar pitch is used as a binder. They are made by calcination, batching, kneading, pressing, roasting, graphitization, and machining. They release electric energy in the form of arcs in electric arc furnaces. The conductors for heating and melting the charge can be divided into ordinary power graphite electrodes, high power graphite electrodes and ultra-high power graphite electrodes according to their quality indicato

Product Description:

Graphite electrodes are mainly made of petroleum coke and needle coke, and coal tar pitch is used as a binder. They are made by calcination, batching, kneading, pressing, roasting, graphitization, and machining. They release electric energy in the form of arcs in electric arc furnaces. The conductors for heating and melting the charge can be divided into ordinary power graphite electrodes, high power graphite electrodes and ultra-high power graphite electrodes according to their quality indicators.
The main raw material for graphite electrode production is petroleum coke. A small amount of pitch coke can be added to ordinary power graphite electrodes. The sulfur content of petroleum coke and pitch coke cannot exceed 0.5%. Needle coke is also required when producing high-power or ultra-high-power graphite electrodes. The main raw material for aluminum anode production is petroleum coke, and the sulfur content is controlled not to exceed 1.5% to 2%.

Application of Graphite Electrode
1. Used in electric arc steelmaking furnace
Electric furnace steelmaking is a major user of graphite electrodes. my country's electric furnace steel production accounts for about 18% of crude steel production, and graphite electrodes for steelmaking account for 70% to 80% of the total graphite electrode consumption. Electric furnace steelmaking is to use graphite electrodes to introduce current into the furnace, and use the high-temperature heat source generated by the arc between the electrode end and the charge to smelt.
2. Used in submerged heat electric furnace
The submerged thermal electric furnace is mainly used for the production of industrial silicon and yellow phosphorus, etc. It is characterized in that the lower part of the conductive electrode is buried in the charge, an arc is formed in the charge layer, and the heat energy emitted by the charge's own resistance is used to heat the charge. Submerged arc furnaces with higher density need to use graphite electrodes. For example, about 100kg of graphite electrodes are consumed for producing 1t of silicon, and about 40kg of graphite electrodes are consumed for producing 1t of yellow phosphorus.
3. Used in resistance furnace
Graphitization furnaces for the production of graphite products, melting furnaces for melting glass, and electric furnaces for the production of silicon carbide are all resistance furnaces. The materials in the furnace are both heating resistors and objects to be heated. Usually, the conductive graphite electrodes are embedded in the end of the resistance furnace. In the furnace head wall at the bottom, the graphite electrodes used here are discontinuously consumed.
4. Used to prepare special-shaped graphite products
The blanks of graphite electrodes are also used to process various shaped graphite products such as crucibles, moulds, boats and heating elements. For example, in the quartz glass industry, 10 tons of graphite electrode blanks are needed for every 1 ton of electric fusion pipe produced; 100 kg of graphite electrode blanks are needed for every 1 ton of quartz bricks produced.

The specification ofgraphite electrode and nipples
Standard size of graphite electrode
Specifications
(inch)
mm) Allowable Diameter(mm) mm) Allowable Length(mm)
Nominal
Diameter
Max. Min.
Nominal
Length
Max. Min.
12 300 307 302 1800 1875 1700
14 350 357 352 1600 1700 1500
1800 1875 1700
16 400 409 403 1600 1500 1500
1800 1875 1700
2100 2175 1975
18 450 460 454 1800 1875 1700
2100 2175 1975
2400 2475 2275
20 500 511 505 1800 1875 1700
2100 2175 1975
2400 2475 2275
22 550 562 556 2100 2175 1975
2400 2475 2275
24 600 613 607 2100 2175 1975
2400 2475 2275
2800 2850 2550
26 650 663 657 2400 2475 2275
28 700 714 708 2400 2475 2275
2800 2850 2550
Remark: If there are special specifications, the supplier and the buyer will negotiate.

Standard Dimensions for nipples and socket
Nominal Electrode Diameter (mm) (inch) Thread Designation [A] Diameter Max.(mm) [L] Length Max.(mm) [S] Depth of socket Min.(mm)
Average
Weight(kg)
Other Designation
IEC Diamejer Length
3TPI
Pich of Thread:
8.467mm
300 12 10T3 155.57 220 116 5 N155T3N 6.125 8.66
12T3 177.16 270.9 141.5 8.2 N177T3N 6.975 10.66
350 14 12T3 177.16 270.9 141.5 8.2 N177T3N 6.975 10.66
14T3 215.9 0 304.8 158.4 14.5 N215T3N 8.5 12
14T3L 215.9 0 355.6 183.8 17 N215T3L 8.5 14
400 16 14T3 215.9 0 304.8 158.4 14.5 N215T3N 8.5 12
14T3L 215.9 0 355.6 183.8 17 N215T3L 8.5 14
16T3 241.3 338.7 175.3 20.5 N241T3N 9.5 13.33
16T3L 241.3 355.6 183.8 21 N241T3L 9.5 14
450 18 16T3 241.3 338.7 175.3 20.5 N241T3N 9.5 13.33
16T3L 241.3 355.6 183.8 21 N241T3L 9.5 14
18T3 273.05 355.6 183.8 28 N273T3N 10.75 14
18T3L 273.05 457.2 234.6 34 N273T3L 10.75 18
500 20 18T3 273.05 355.6 183.8 28 N273T3N 10.75 14
18T3L 273.05 457.2 234.6 34 N273T3L 10.75 18
20T3 298.45 372.5 192.2 36 N298T3N 11.75 14.66
4TPI
(Pitch of Thread:
6.350mm)
300 12 12T4 177.8 215.9 114 7.2 N177T4N 7 8.5
350 14 14T4 203.2 254 133 11.2 N203T4N 8 10
400 16 16T4 222.25 304.8 158.4 15.5 N222T4N 8.75 12
16T4L 222.25 355-60 183.8 17.4 N222T4L 8.75 14
18T4 241.3 304.8 158.4 19 N241T4N 9.5 12
18T4L 241.3 355.6 183.8 21 N241T4L 9.5 14
450 18 18T4 241.3 304.8 158.4 19 N241T4N 9.5 12
18T4L 241.3 355.6 183.8 21 N241T4L 9.5 14
20T4L 269.88 457.2 234.6 33.4 N269T4N 10.625 18
500 20 20T4 269.88 355.6 183.8 27.2 N269T4N 10.625 14
20T4L 269.88 457.2 234.6 33.4 N269T4N 10.625 18
550 22 22T4 298.45 355.6 183.8 35 N298T4N 11.75 14
22T4L 298.45 457.2 234.6 42.5 N298T4L [11.75 18
600 24 24T4 317.5 355.6 183.8 40 N317T4N 12.5 14
24T4L 317.5 457.2 234.6 48 N317T4L 12.5 18
650 26 26T4 355.6 457.2 234.6 64 N355T4N 14 18
26T4L 355.6 558.8 285.4 74 N355T4L 14 22
700 28 28T4 374.65 457.2 234.6 71.5 N374T4N 14.75 18
28T4L 374.65 558.8 285.4 84 N374T4L 14.75 22
Info from International Electrotechnical Commission
Remark:If there are special specification requirements,both sides consult supply and demand.


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